Die casting consumables

Upgrade your cold-chamber aluminium die casting with Castonics Laser-Hardened Plunger Tips.

The laser-alloyed surface delivers extreme wear resistance, minimal soldering and longer shot-end life—outperforming conventional steel and NiB tips on every metric. Expect tighter part tolerances, higher cycle counts and fewer unplanned stoppages.
 

Power your foundry with plunger tips engineered for productivity.

Achieve effortless ejection and flawless finishes with Castonics’ custom-formulated die release agents.
Our water-based, paint-friendly chemistry delivers clean, consistent release without compromising downstream processes such as powder-coating or wet painting.
Specify viscosity, spray pattern and thermal stability, and we’ll tailor a release agent that maximises cycle time, reduces build-up and boosts tool life.

Engineered for ferrous and non-ferrous die casting, Castonics eco-friendly shot beads form a clean, uniform film that lubricates the plunger without residue, smoke or graphite build-up. Enjoy smoother shots, longer tool life and a greener shop floor compared with traditional oils or waxes.

CNC-machined from premium alloys, Castonics plunger rods and adaptors hold tight tolerances for perfect sleeve alignment. The result: reduced wear, consistent shot force and a longer service interval for your die-casting equipment.

From die-casting and forging to rubber calendaring, tyre manufacturing and anti-corrosion coating, Castonics supplies a full spectrum of high-pressure, even-spray guns. Choose from multiple nozzle sizes, flow rates and body styles—available in both bulk and small-batch orders—to secure the perfect applicator for your process, productivity and budget.

Engineered for molten-metal environments, Castonics K-type thermocouples accurately track temperatures up to 1200 °C in furnaces, die-casting and heat-treat lines.
Mineral-insulated probes, rugged stainless or ceramic protection tubes and vibration-resistant junctions ensure long service life and reliable data—so your process stays in control shift after shift.

The Castonics Plunger Oil Dispenser meters micro-doses of lubricant directly into the shot sleeve, cutting waste and extending machine life. Fast to retrofit and simple to calibrate, it delivers cost-effective, precision lubrication that minimises soldering and downtime.

Castonics silicon-infiltrated SiC protection tubes shield thermocouples at temperatures up to 1200 °C.

Their high mechanical strength and ultra-low porosity resist thermal shock and molten-metal attack, guaranteeing accurate readings and extended sensor life in harsh furnace or die-casting environments.